Engineering Portfolio

Fourteen Projects.
One Engineer.

A record of aerodynamics, flight systems, structural and dynamic analysis, and hands-on design and manufacturing - from CFD and finite element models to physical hardware that actually flew, launched, or got put through real testing.

Flight Vehicles & Systems

Aircraft and launch vehicles, from structural design to hardware integration and flight testing.

Analysis & Simulation

Aerodynamics, structural response, and mission performance explored through computational models.

Mechanical Design & Manufacturing

Mechanical systems developed through design, analysis, fabrication, and testing.

Bicycle Brake Caliper

Bicycle Brake Caliper - Full Product Development Cycle

Full product development cycle from needs analysis through topology-optimized FEA, 3D printing in Nylon 12, and ISO 4210 compliance testing across two design iterations.

Siemens NXTopology Opt.Nylon 12
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Two-Stage Gearbox Design

Two-Stage Gearbox Design

Full AGMA-based design of a 70 kW two-stage spur gearbox - three shafts, four gears, six bearings - each sized with a calculated, traceable margin against fatigue and static failure.

AGMAShaft DesignBearing Selection
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Modular Heat Sink

Modular Binder-Jetted Heat Sink

Wavy-fin modular heat sink in 316L stainless steel designed for binder-jet printing, achieving a 7°C average temperature reduction over a conventional straight-fin baseline.

316L SteelBinder JettingANSYS Fluent
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Bicycle Rim Radial Vibration Analysis

Bicycle Rim Radial Vibration Analysis

A finite element beam model validated to under 1% error, combined with acoustic hammer-strike testing, to measure real radial bending stiffness - proving a double-wall rim is roughly 2x stiffer than a single-wall one.

MATLABFEMModal Analysis
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Marley Roller

Independent Design

Marley Floor Roller

Purpose-built mechanical device for rolling and storing Marley dance floor - plywood frame, PVC roller, crank mechanism, and locking caster wheel system.

SolidWorksMechanical DesignFabrication
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Jack-in-a-Box Simulation

Jack-in-a-Box Multi-Body Dynamics Simulation

Multi-body rigid body dynamics simulation with Euler-Lagrange formulation, impact constraints via Lagrange multipliers, and Hamiltonian energy conservation in Python/Plotly.

PythonSymPyLagrangian Mechanics
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